OPTIMIZATION OF THE COAL HANDLING FACILITY LINE FOR COAL SUPPLY TO A COAL-FIRED POWER PLANT
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Raden Muhammad Fauzih(1*)
Master of Business Administration Program, Institut Teknologi Bandung
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Nur Budi Mulyono(2)
Master of Business Administration Program, Institut Teknologi Bandung
(*) Corresponding Author
Keywords:
Coal Handling Facility (CHF), Coal Fired Power Plant, Conveyor, Six Sigma, Cost Reduction, Define, Measure, Analyze, Improve, and Control (DMAIC)
Abstract
The Coal Handling Facility (CHF) functions as the principal conveyor line responsible for delivering coal to the coal-fired power plant. Coal extracted from the mining face is transported by dump trucks over an average distance of approximately five kilometers before being transferred to the conveyor system, which subsequently channels the coal to the power plant. In parallel, overburden materials are transported to designated disposal sites located about four kilometers from the mining area. These operational conditions underscore the necessity of optimizing the CHF route to enhance overall system efficiency. This study investigates the operational constraints and develops strategies for improving coal supply chain performance to the power plant. The research employs the Six Sigma methodology, utilizing its structured problem-solving framework : Define, Measure, Analyze, Improve, and Control (DMAIC), to propose optimization measures aimed at enhancing efficiency and reducing operational costs for the company.
Keywords: Coal Handling Facility (CHF); Coal fired Power Plant; Conveyor; Six Sigma; Cost Reduction; Define, Measure, Analyze, Improve, and Control (DMAIC)
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Aliev, S.B.,Breido, J.V.,Daniyarov, N.A.,Kelisbekov, A.K., Ugol. (2020). Control of load distribution between electric drives of a multi-motor plate conveyor for non-overloading coal delivery in surface mining conditions
Amirshenava, S., Osanloo, M., & Esfahanipour, A. (2021). Development of open-pit mine reclamation cost estimation models : A regression-based approach. International Journal of Engineering
Ausenco. (2022). Integrating renewable energy in post-mining land uses. Ausenco Publications.
Bodziony, P.,Krysa, Z.,Patyk, M. (2025). Operational Environment Effects on Energy Consumption and Reliability in
Mine Truck Haulage. EnergiesDayoub, N., Fakhratov, M. (2021). The mutual influence approach during the resource allocation process in construction projects. IOP Conference Series : Materials Science and Engineering
Chen, W.,Li, J.,Shi, Q.,Li, H. (2024). Construction and application of a digital twin model for multi-objective optimization of intelligent tape conveyor system. Meitan Kexue Jishu/Coal Science and Technology (Peking)
Fedorko, G. Molnár, V., Honus, S., Tomašková, M. (2018). Influence of selected characteristics on failures of the conveyor belt cover layer material. Enginering Failure analysis.
Hamid, A.M.E. (2018). Application of Six Sigma Methodology in Software Development. International Conference on Computer, Control, Electrical, and Electronics Engineering, ICCCEEE
Harolds, J.A. (2023). Quality and Safety in Healthcare, Part XCII : Introduction to Six Sigma. Clinical Nuclear Medicine
Gopal, B.V.S.P.,Akash, P.,Sri, P.S.G.A. (2019). Design of iot based coal mine safety system using nodemcuInternational Journal of Innovative Technology and Exploring Engineering.
Jena, M.C.,Mishra, S.K.,Moharana, H.S. (2023). Experimental investigation on maximizing conveying efficiency of belt conveyors used in series application and estimation of power consumption through statistical analysis. Environmental Progress and Sustainable Energy,
Khamung, R.,Holmes, M.V.opens ,Hsu, P.S. (2019). Conceptual framework-graphic thinking- writing structure : A process empowering instructors to think proactively about research. International Journal of Learning in Higher Education
Kumar, A.,Singh, K.,Singh, K.,Jashwara, S.( 2023). Quality Enhancement of Motorbike Manufacturing Plant Using Six Sigma DMAIC Methodology
Liu, X., et al. (2024). Development status of coal industries in the world’s major countries. Journal of the Southern African Institute of Mining and Metallurgy, 124(7), 345–356
Makwana, A.D.,Patange, G.S. (2021). A methodical literature review on application of Lean & Six Sigma in various industries. Australian Journal of Mechanical Engineering
Mnzool, M., Almujibah, H., Bakri, M., Gomaa, E. (2024). Optimization of cycle time for loading and hauling trucks in open-pit mining. Mining of Mineral Deposits
Morales, A.S., Aqueveque, P., Henriquez, J.A., Wiechmann, E.P. (2017). A technology review of idler condition based monitoring systems for critical overland conveyors in open-pit mining applications. 2017 IEEE Industry Applications Society Annual Meeting, IAS 2017
Mulukhov, K.K., Sergeev, V.V., Beslekoeva, Z.N.(2018). Belt-wheel conveyors for transportation of lumpy mountain cargoes. Sustainable Development of Mountain Territories.
Noori, B.,Latifi, M. (2018). Development of Six Sigma methodology to improve grinding processes : A change management approach. International Journal of Lean Six Sigma
Rouhani, A., Skousen, J., Tack, F.M.G. (2023). An Overview of Soil Pollution and Remediation Strategies in Coal Mining Regions. Minerals.
Serifoğlu, U.K.,Kızılay, V., Düzlü, F. (2023). Conveyor Band Safety In Integrated Iron and Steel Plant And Lesson Learned from Occupational Injuries. IMCET 2023
Sivaraman, S., Arun, P.A., Tauseef, S.M. (2021). Multi-Criterion-Based Qualitative Comparative Analysis of Root Cause Methods: Application to Deepwater Horizon Oil Spill. Journal of Failure Analysis and Prevention.
Sriramoju, S.K., Rashmi, Suresh, A., Dash, P.S.(2019). Generation of low ash fine clean coal powder by autogenous grinding process powder technology. Powder Technology
Ziegler, M. (2023). Theory and Practical Experience of a Digital Twin for Optimal Operation and Maintenance of Belt Conveyors. Mining Report.
Published
2025-11-01
How to Cite
Fauzih, R., & Mulyono, N. (2025). OPTIMIZATION OF THE COAL HANDLING FACILITY LINE FOR COAL SUPPLY TO A COAL-FIRED POWER PLANT. Journal of Management : Small and Medium Enterprises (SMEs), 18(3), 1579-1599. https://doi.org/10.35508/jom.v18i3.23015
Section
Articles
